Plastic Injection Molding Design Manual - Drawing Dimensions, Title Blocks & Revision Blocks

Plastic Injection Molding Design Manual

Comprehensive guidelines for mold design documentation standards, drawing specifications, and industry best practices in molding design.

1.1 General Provisions for Plastic Injection Molding Design Drawings

The purpose of mold drawings is to provide a scientific, reliable, comprehensive, and cost-effective basis for mold manufacturing. These standards apply to the entire process of mold development, manufacturing, and maintenance.

Unification Principle

Mold drawings must comply with national, industry, and company standards. The drawing process and specifications must be unified. Mold design engineers shall not act independently.

Reliability Principle

Mold design drawings must provide a reliable structure and accurate dimensions to ensure smooth mold manufacturing, safe and reliable mold production, and achieve the既定 production life.

Integrity Principle

A complete set of mold drawings should include mold assembly drawings, main part drawings, ejector pin position drawings, wire cutting drawings, electrode drawings, opening drawings for ordering mold bases, etc. Dimensioning should also be complete, accurate, and aesthetically pleasing.

Efficiency Principle

In modern enterprises where mold production speed is increasingly fast, improving the speed and accuracy of mold drawing is very important. Mold design engineers must be proficient in using modern computer drawing tools for 3D and 2D mold design.

1.1.1 Drawing Dimensions, Title Blocks, and Revision Blocks

1.1.1.1 Drawing Frame Format and Sheet Sizes (see Table 1-1)

Table 1-1 Drawing Frame Format and Sheet Sizes (GB/T 14689—2008) mm

Sheet Format Drawings Requiring Binding Drawings Not Requiring Binding
Basic Sheet Sizes

Sheet Designations: A0, A1, A2, A3, A4

Width × Length (\(B×L\)):

  • A0: 841×1189
  • A1: 594×841
  • A2: 420×594
  • A3: 297×420
  • A4: 210×297

With Binding Margin:

  • Other Margins \(a\): 25 for A0, A1; 10 for A2, A3, A4
  • Binding Margin \(c\): 10 for A0, A1, A2; 5 for A3, A4

Without Binding Margin:

  • Peripheral Margin \(e\): 20 for A0, A1; 10 for A2, A3, A4
Enlarged Sheet Sizes

Second Choice:

  • A3×3: 420×891
  • A3×4: 420×1189
  • A4×3: 297×841
  • A4×4: 297×1051
  • A4×5: 297×1051

Third Choice:

  • A0×2: 1189×1682
  • A0×3: 1189×2523
  • A1×2: 841×1783
  • A1×3: 841×2378
  • A1×4: 594×1261
  • A2×3: 594×1682
  • A2×4: 594×2102
  • A3×5: 420×1486
  • A3×6: 420×1783
  • A3×7: 420×2080
  • A4×6: 297×1261
  • A4×7: 297×1471
  • A4×8: 297×1682
  • A4×9: 297×1892

Molding design Notes:

  1. Enlarged sheet sizes are derived by increasing the short side of the basic sheet size by an integer multiple.
  2. The drawing frame dimensions for enlarged sheet sizes are determined according to the next larger basic sheet size. For example, the frame size for A2×3 is determined according to A1, i.e., \(e\) is 20 (or \(c\) is 10).
Standard Sheet Sizes Illustration
A0 (841×1189mm) A1 (594×841mm) A2 (420×594mm) A3 (297×420mm) A4 (210×297mm)
Frame Dimensions Comparison
With Binding c = 10mm Drawing Area a = 10mm Without Binding Drawing Area e = 20mm e = 20mm

1.1.1.2 Title Blocks and Revision Blocks (see Figures 1-1 to 1-3)

Mold Assembly Drawing Title Block (Figure 1-1)
Mold Name Product Name Plastic Drawing No.
Mold Number Product Number Shrinkage Version
Mold Base Specification Customer Name Drawing Scale Unit
Design (Signature) (Date) Review (Signature) (Date) Approval (Signature) (Date) Standardization (Signature) (Date) Process (Signature) (Date) Total Pages Page No. View
Company Logo & Name
China ×× Province ×× City ×× District ×× Mold Factory
Mold Part Drawing Title Block (Revised) (Figure 1-2)
Part Name Material Heat Treatment Material Preparation Size
Part Number Quantity Weight Drawing No.
Design (Signature) (Date) Review (Signature) (Date) Approval (Signature) (Date) Standardization (Signature) (Date) Process (Signature) (Date) Mold Name Version
Mold Number Unit (mm)
Tolerances Not Specified
Company Logo & Name
China ×× Province ×× City ×× District ×× Mold Factory
Title Block for Assembly Drawing
Assembly Drawing Title Block Example

Figure 1-1: Example of a title block for mold assembly drawings

Title Block for Part Drawing
Part Drawing Title Block Example

Figure 1-2: Example of a title block for mold part drawings

Mold Drawing Revision Block (Figure 1-3)
(a) Revision Block for A4 Drawings
Serial No. Revision Content Reviser Reviewer Approver Date
(b) Revision Block for A3-A0 Drawings
Serial No. Revision Content Reviser Reviewer Approver Date

1.1.1.3 Title Block Instructions

  1. Molding design All drawings must have a title block. The title block must be filled out completely. Signatures must be handwritten, not entered on a computer. Full names must be signed, and red or pencil signatures are not allowed. The handwriting must be neat and规范.

  2. The size of the title block and revision block shall be drawn at 1:1 according to the automatically generated dimensions and shall not be scaled arbitrarily. When drawing at a scale other than 1:1, the title block shall be scaled according to the printing scale to ensure that the title block size remains unchanged. That is, the title block size on the printed drawing shall be the same for 1:1, 2:1, and 1:2 prints.

  3. All data in the title block must be clear and correct. If any information is unclear or missing, a "?" shall be filled in, especially for the shrinkage rate.

  4. If a drawing is completed by multiple people, all data must be unified, including character height, font, color, etc.

  5. Molding design The drawing scale is expressed as \(A:B\). \(A\) is the dimension drawn on the drawing, and \(B\) is the actual dimension of the mold part. If \(AB\), it is an enlarged scale; if the scale remains unchanged, it is expressed as 1:1. In mold design, 1:1 scale should be used as much as possible. When printing drawings, assembly drawings should be printed at 1:1 as much as possible, and part drawings should be scaled according to actual needs. The principle is to clearly express the shape of the part. If enlargement or reduction is necessary during drawing, the scale should be selected in accordance with national standard GB/T 14690—1993, as shown in Table 1-2.

Scales Explanation
Reduced Scales \(1:2\) \(1:5\) \(1:10\) \(1:2×10^n\) \(1:5×10^n\) \(1:1×10^n\)
  1. Scale: The ratio of the linear dimension of the图形 in the drawing to the corresponding dimension of the actual object.
  2. Original scale: A ratio of 1, i.e., 1:1.
  3. Enlarged scale: A ratio greater than 1, such as 2:1.
  4. Reduced scale: A ratio less than 1, such as 1:2.
  5. When a different scale is required for a particular view or section, it must be separately marked.
\((1:1.5)\) \((1:2.5)\) \((1:3)\) \((1:4)\) \((1:6)\) \((1:1.5×10^n)\) \((1:2.5×10^n)\) \((1:3×10^n)\) \((1:4×10^n)\) \((1:6×10^n)\)
Enlarged Scales \(5:1\) \(2:1\) \(5×10^n:1\) \(2×10^n:1\) \(1×10^n:1\) \((4:1)\) \((2.5:1)\) \((4×10^n:1)\) \((2.5×10^n:1)\)

Notes:

  1. \(n\) is a positive integer.
  2. Scales in parentheses are those permitted for use when necessary.

1.1.1.4 Bill of Materials Instructions

The bill of materials (see Figure 1-4) is only required for assembly drawings. It should detail part numbers, part names, dimensions or specifications, materials, etc. The bill of materials is sometimes listed separately and printed on A4 paper.

Serial No. Name Material Specification/Model Quantity Remarks
09 Angle Pin STD \(\phi16×100\) 2 DME/EQUIV
08 Slider Fixing Block 0-1 ST'L \(200×100×120\) 1 54~56HRC
07 Small Core STD \(\phi4×38\) 1 DME/EQUIV
06 Spare Insert S-7 ST'L \(200×100×120\) 1
05 Moving Mold Core 420 ST'L \(300×200×120\) 1 48~52HRC
04 Fixed Mold Core 420 ST'L \(300×200×120\) 1 48~52HRC
03 Moving Mold Insert P20 ST'L \(300×200×120\) 1
02 Fixed Mold Insert P20 ST'L \(300×200×120\) 1
01 Mold Base STD CH6060 - A100 - B100 - C100 1 SET LKM
Molding design General Requirements for Completing the Bill of Materials
  1. The bill of materials shall list all parts on the assembly drawing, including templates, screws, etc.

  2. In the "Name" column of the bill of materials, fill in the part name. The part name shall be written according to the standard terminology. The standard part name shall follow national or industry standards. Unless specifically specified by the customer, Chinese names shall be used.

  3. The "Specification/Model" column includes the important dimensions of the part. This dimension is usually the integer dimension of the part. Dimensions with decimal points shall be rounded up to the nearest integer.

  4. The "Material" column shall specify the part material. Generally, standard purchased parts shall be marked as "Purchased". Special standard purchased parts shall indicate the ordering company. Standard self-made parts shall be marked as "Self-made". Note that if any part needs to be processed in the company before assembly, the word "Processed" must be written after the material, such as H13 Processed.

  5. The "Quantity" column shall specify the quantity of the part. For易损 parts or parts that are difficult to process, additional quantities should be procured. The notation is as follows: "4 + 6". The first "4" indicates the actual quantity of the part in the assembly drawing, and the second "6" indicates the spare quantity. The spare quantity is determined according to the actual situation.

  6. The "Remarks" column shall specify the heat treatment requirements for the material. Additionally, parts that have been ordered for the mold base and cavity shall be marked as "Ordered" in the remarks column, and parts with detailed drawings shall include the drawing number of the part drawing.

  7. The bill of materials shall be prepared by the designer using computer software (automatically generated in AutoCAD), printed, and then signed and confirmed by the supervisor after review.

1.1.1.5 Revision Block Instructions

After the drawing is issued, if changes are needed, the drawing must be updated and reissued. Meanwhile, the previous version of the drawing must be收回 and stamped with the "Cancelled" special stamp. The company shall formulate the "Technical Document Management Regulations for the Design Department" to ensure that design documents are controllable.

1.1.1.6 Projection Methods

There are two projection methods: the first-angle projection method and the third-angle projection method, as shown in Table 1-3. Different countries use different projection methods for technical drawings. GB and ISO standards generally use the first-angle projection method.

Projection Method Explanation Illustration
First-Angle Projection Method

The object is placed in the first quadrant of the projection system, i.e., the object is between the observer and the projection plane. The projection planes are then展开 according to规定. The展开 method for the six基本 projection planes is shown in Figure (a). The arrangement of each view is shown in Figure (b). The identification symbol for the first-angle projection method is shown in Figure (c).

(Corresponding to the three-dimensional illustration, due to format limitations, the text description here: There is a three-dimensional projection展开示意, including the展开 of each projection plane and the arrangement of views, and an identification symbol示意.)

Third-Angle Projection Method

The object is placed in the third quadrant of the projection system, i.e., the projection plane is between the observer and the object. The projection planes are then展开 according to规定. The展开 method for the six基本 projection planes is shown in Figure (d), and the arrangement of each view is shown in Figure (e). The identification symbol for the third-angle projection method is shown in Figure (f).

(Corresponding to the three-dimensional illustration, due to format limitations, the text description here: There is a three-dimensional projection展开示意, including the展开 of each projection plane and the arrangement of views, and an identification symbol示意.)

Notes:

  1. Molding design When drawing mechanical drawings, the orthographic projection method should be the primary method, supplemented by the axonometric projection method and the perspective projection method.
  2. Countries using the first-angle projection method include China, Germany, France, and Russia. Countries and regions using the third-angle projection method include the United States, the United Kingdom, Japan, and Taiwan and Hong Kong regions of China. Therefore, the projection method to be used in drawing should sometimes be determined according to different customers.
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